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Hamiltons Chocolates factory shop entrance in Alcester, black aluminium double doors on the production unit with the factory shop open to the public sign

Factory Shop Door Closer Replaced at Hamiltons Chocolates, Alcester

The public door on a working chocolate factory, running on a closer older than most of its customers. Dorma RTS 85 out, RTS 88 in, and the shop never closed.

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A shop door on a factory front

Hamiltons Chocolates make their chocolates on an industrial estate in Alcester, Warwickshire, and sell them straight from the door: the production unit has a small factory shop on its frontage, open to the public, behind a pair of black aluminium doors in a glazed screen. It is a retail entrance on an industrial building — used by customers all day, but hung in a transom that was fitted when the unit went up, with the closer to match. The Dorma RTS 85 we lifted out is cast with a 1991 date, and after three decades on a public door it had nothing left to give.

Commercial Door Maintenance and Security Ltd replaced it with a new Dorma RTS 88 — the same family, the same footprint, so no alteration to the transom — together with a new arm. The leaf came off its bottom pivot and leaned against the screen, the transom cover came off, the old unit and arm were stripped out and the new ones fitted, and the door was re-hung and set for closing and latching. Customers used the other leaf for the hour it took. Nobody went without chocolate.

Black aluminium factory shop entrance at Hamiltons Chocolates Alcester with the door leaf removed and stepladder in the opening
Removed 1991 Dorma RTS 85 transom closer next to the new Dorma RTS 88 before fitting at Hamiltons Chocolates, Alcester
Close-up of the old Dorma RTS 85 and new RTS 88 transom closers side by side showing the identical body size and fixing pattern

“A 1991 closer on a public door isn’t a fault waiting to happen — it’s one that already has. The trick is changing it before the door decides the day for you.”

Case study · Alcester, Warwickshire B49

Retail door, industrial building — the same closer either way

Factory shops, trade counters and unit-front showrooms all share a quirk: the door gets retail traffic but was specified as part of an industrial build, and it tends to be forgotten until it fails. The Hamiltons entrance is a textbook example — a well-kept black aluminium screen with a concealed transom closer that had simply been left to run since 1991. When a closer that old loses its hydraulic damping the door either drifts and fails to latch, or drops shut hard against the frame; either way the glazing and the lock take the punishment.

Because the original was a Dorma RTS 85, the replacement decision was straightforward. Dorma’s RTS 88 is the current unit in the same series and is built to the same body length, width and fixing centres, so it goes into the same transom box with the same spindle position and the leaf hangs exactly where it did before. We fitted a new arm with it — a worn arm pivot on a new closer is a false economy — and set the unit for closing speed and final latching action so the door pulls itself onto the keep from any opening angle.

Why we date the closer we take out

The photographs on this page show the two units side by side, and the month and year cast into the old one. We photograph this on every job because it gives the client a plain answer to the question “why did it fail?” — and, just as usefully, a plain answer for any other doors on the site. If one 1991 closer has failed, the others on the same building are on the same clock. For a business with a public entrance, planning that replacement is far cheaper than an emergency call-out on a Saturday afternoon with the shop full.

Work completed at Hamiltons Chocolates

  • Survey — closer identified as an original Dorma RTS 85 (1991); like-for-like Dorma RTS 88 specified.
  • Transom closer — leaf removed; old closer and arm stripped from the transom; new RTS 88 and arm fitted.
  • Commissioning — leaf re-hung on its pivot; closing speed and latching action set; door tested through its full cycle.
  • Trading — shop remained open through the adjacent leaf for the duration.

Commercial door repairs across Alcester, Stratford-upon-Avon and the Vale of Evesham

Alcester sits between our Worcestershire base and the Coventry and Warwickshire run, so it is well inside our regular coverage along with Stratford-upon-Avon, Evesham, Redditch, Studley, Bidford-on-Avon and Henley-in-Arden. Factory shops, trade counters and unit showrooms on the estates around these towns get the same service as a high-street shopfront: transom closers, floor springs and pivots, aluminium door repairs, locks and panic hardware, quoted from a photograph and fixed in one visit wherever the parts allow.

Walk-up to the factory shop

A short clip approaching the shop entrance on the front of the production unit — the black aluminium screen, the “factory shop open to the public” sign, and the leaf we lifted out to reach the transom.

It is the kind of door that sits on the front of hundreds of industrial units around the Midlands: retail traffic, industrial fit-out, and a closer nobody has looked at since the building opened.

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Project summary

At a glance — Hamiltons Chocolates, Alcester

  • Client: Hamiltons Chocolates — factory shop on the Alcester production site
  • Sector: Retail — factory shop on an industrial unit
  • Location: Alcester, Warwickshire (B49)
  • Door: Black aluminium double doors in a glazed screen, concealed transom closer
  • Fault: Original Dorma RTS 85 closer (1991) worn out — no closing control
  • Works completed: New Dorma RTS 88 transom closer and arm fitted in the existing transom; leaf re-hung; closing and latching set
  • Outcome: Shop door closing and latching correctly — one visit, shop open throughout
  • Coverage: Alcester, Stratford-upon-Avon, Evesham, Redditch, Worcester, Warwick — and across the Midlands
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Project facts

ClientHamiltons Chocolates
LocationAlcester, Warwickshire
Service categoryTransom Closer Repair
SectorRetail sector page →
CoverageUK-wide commercial door specialists — same-day quotes, time-served engineers

Compliance considerations

Concealed transom closers on commercial entrance doors must continue to deliver controlled closing and reliable latching. Where the door is also a fire or escape door, BS EN 1154 (closers) and BS EN 1125 / BS EN 179 (panic hardware) apply.

Maintenance recommendations

Transom closers are sealed hydraulic units — annual inspection plus immediate response to any visible fluid weep. Closing speed should be re-set after weather-driven frame movement (summer expansion, winter contraction).

Need similar work for your premises?

We complete transom closer repair across the UK. Send a description, photo or short video and we’ll come back the same day with a written quote — no site visit needed in most cases.

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